Yixing Futao Metal Structural Unit Co. Ltd

Export of 8,000 Spliced Hexagonal Electric Steel Poles (30FT & 35FT) to Tunisia Project Overview As Tunisia continues to expand its power grid infrastructure to meet the growing energy demand, a major project was undertaken to supply high-quality steel poles for power transmission lines. Our company successfully exported 8,000 spliced hexagonal electric steel poles (30FT and 35FT) to Tunisia. This order is part of the country’s efforts to enhance the reliability and stability of its electrical grid, ensuring that power transmission is efficient and resilient against extreme weather conditions. Project Requirements and Specifications Tunisia’s electric power system faces unique environmental challenges, such as high temperatures and occasional sandstorms. To ensure that the steel poles would perform reliably in these conditions, the customer required durable, corrosion-resistant poles. The specifics of the order include: Pole Type: Spliced hexagonal electric steel poles Specifications: 30FT (9.14 meters): 4,000 poles 35FT (10.67 meters): 4,000 poles Material: High-strength low-alloy steel, with exceptional corrosion resistance and wind resistance Surface Treatment: Hot-dip galvanization for enhanced corrosion protection Shipping Method: Containerized sea freight Manufacturing Process and Quality Assurance To meet the client’s demanding specifications, we employed advanced manufacturing processes, ensuring that every pole was of the highest quality. The key steps in our production process are as follows: Material Selection: We selected high-strength low-alloy steel that offers excellent mechanical properties, including high tensile strength, durability, and resistance to corrosion. The steel was sourced from reputable suppliers to meet international quality standards. Smelting and Alloying: The steel was carefully smelted and alloyed with elements such as manganese and chromium to improve its overall strength and corrosion resistance. This step is crucial in ensuring that the steel poles can withstand the harsh environmental conditions of Tunisia. Heat Treatment: After forming the steel poles, they underwent a heat treatment process, including quenching and tempering, to further enhance their toughness, hardness, and resistance to fatigue. Splicing and Assembly: The poles were designed as spliced structures to simplify transportation and assembly on-site. The splicing method ensures that the poles maintain their strength and stability once assembled in the field. Surface Coating: Hot-dip galvanization was applied to each pole to ensure long-term protection against corrosion, which is essential for the desert climate of Tunisia. This coating provides a robust barrier against environmental factors, prolonging the service life of the poles. Rigorous Quality Control: Every pole was subjected to extensive quality checks, including mechanical property testing, chemical composition analysis, and non-destructive testing. These steps ensured that all poles met the highest standards for strength, safety, and durability. Logistics and Delivery To ensure timely and secure delivery, our logistics team carefully coordinated the shipping process: Containerized Sea Freight: The steel poles were packed in containers for safe transport, minimizing the risk of damage during shipping. Each container was loaded and secured according to international shipping standards to ensure a smooth transit. Delivery Timeline: The entire order of 8,000 poles was produced and shipped within three months, ensuring that the client received the poles in a timely manner. Destination Port and Customs: The poles arrived at the port in Tunisia, where they were efficiently cleared through customs. Our team provided full support for the logistics, ensuring a seamless process from production to delivery. Project Impact and Implementation The spliced hexagonal electric steel poles were deployed across various regions in Tunisia to support both urban and rural power distribution systems. The poles are now part of the country’s critical infrastructure, offering several benefits: Increased Power Transmission Reliability: The high-quality steel poles enhance the reliability of Tunisia’s power grid, reducing the risk of outages and ensuring that electricity can be transmitted efficiently across the country. Adaptability to Harsh Climate: Designed to withstand Tunisia's hot and dry climate, the galvanization protects the steel poles from corrosion caused by exposure to extreme temperatures and sandstorms. Reduced Maintenance Costs: The poles' long lifespan and low maintenance requirements contribute to reduced operational and replacement costs for Tunisia’s electric utility providers. Client Feedback The Tunisian Electric Utility expressed high satisfaction with the quality and performance of the spliced hexagonal electric steel poles. The client specifically appreciated the durability and corrosion resistance of the poles, which have proven to be well-suited for Tunisia’s challenging environmental conditions. Tunisian Electric Utility Representative: “We are extremely pleased with the quality of the spliced hexagonal electric steel poles provided by your company. These poles have exceeded our expectations in terms of durability and strength, especially under the harsh weather conditions in Tunisia. The galvanization treatment has ensured long-term protection, and the poles have been easily installed and integrated into our existing grid. We look forward to further collaboration.” Conclusion This successful export of 8,000 spliced hexagonal electric steel poles to Tunisia marks another milestone in our commitment to delivering high-quality products for global power infrastructure projects. By combining advanced manufacturing techniques with reliable logistics and customer service, we have contributed to enhancing Tunisia’s electric grid stability. Our dedication to producing durable, cost-effective solutions continues to support power projects worldwide.    

  10-Meter Streetlight Pole Project in Malaysia — Delivery and Installation of 4,000 High-Quality Steel Poles Project Background: Malaysia, located in Southeast Asia, has a tropical climate with high temperatures, high humidity, heavy rainfall, and strong UV exposure. These unique environmental conditions require infrastructure components, such as streetlight poles, to be highly durable, corrosion-resistant, and capable of withstanding extreme weather events. To improve road lighting and enhance nighttime safety, the Malaysian government launched a large-scale streetlight pole installation project across multiple cities and highways. Our company participated in this project by supplying 4,000 10-meter streetlight steel poles, supporting Malaysia’s efforts to improve urban lighting infrastructure and enhance traffic safety. Project Scope and Requirements: Streetlight Pole Specifications: 10 meters in height, suitable for urban roads, highways, and key traffic zones Quantity: 4,000 steel poles Purpose: Installation of streetlight poles for urban roads, major highways, and coastal/mountain areas Material Requirements: High-strength steel, corrosion-resistant coatings, designed for Malaysia’s humid, rainy, and high-UV conditions Delivery Timeline: On-time delivery to meet the project schedule Challenges from Local Geography and Climate: Malaysia’s geography is diverse, ranging from tropical rainforests to coastal plains and mountainous regions, creating significant challenges for outdoor infrastructure projects. The tropical climate, characterized by heavy rainfall, high humidity, and strong UV exposure, can accelerate corrosion of metal components. Coastal regions, in particular, face high levels of salt mist, exacerbating corrosion. Additionally, frequent typhoons and strong winds make wind resistance a crucial factor when designing streetlight poles. To address these challenges, we specifically designed and manufactured the streetlight poles to withstand Malaysia’s unique climatic conditions: Corrosion-Resistant Technology: We used hot-dip galvanization to protect the steel poles from corrosion, making them ideal for coastal areas affected by salt mist. Additionally, an extra anti-corrosion coating was applied to improve their longevity and reliability in humid and rainy environments. High-Strength Steel for Wind Resistance: Our streetlight poles are made from high-strength steel, capable of withstanding high winds and heavy loads. This design is particularly important for coastal and mountainous areas prone to typhoons. UV-Resistant Coatings for Weather Durability: Given Malaysia’s intense UV exposure, we used special UV-resistant coatings to prevent fading, oxidation, and aging of the poles, ensuring they remain functional and aesthetically pleasing for years. Manufacturing and Production Process: Our streetlight poles were manufactured according to international standards to ensure each pole can handle Malaysia’s extreme weather conditions. The production process includes: Material Selection and Fabrication: We sourced high-quality steel that is strong and corrosion-resistant. The steel was precisely cut, welded, and formed into poles to meet the project’s stringent requirements. Surface Treatment: Each streetlight pole underwent hot-dip galvanization and received an additional layer of anti-corrosion coating to ensure they can withstand Malaysia’s high humidity and the salt mist in coastal regions. Quality Assurance and Testing: Every streetlight pole went through rigorous quality control and testing to ensure they maintain high strength and stability in extreme weather conditions, meeting international standards for durability, safety, and performance. Packaging and Shipping: We took special care in packaging to protect the poles during transportation, ensuring they were delivered on time to the designated locations in Malaysia. Project Highlights: Corrosion-Resistant Streetlight Poles: Specifically designed to withstand Malaysia’s high humidity, heavy rainfall, and coastal salt mist. Wind-Resistant Streetlight Infrastructure: Manufactured with high-strength steel and special design features to ensure the poles can endure typhoon conditions, ideal for coastal and mountainous regions. Weather-Resistant Design: The UV-resistant coatings ensure the poles maintain excellent performance and appearance, even under Malaysia’s strong sunlight. Sustainability: The streetlight poles are made from recyclable materials and produced with a focus on reducing carbon emissions, aligning with green building standards and Malaysia’s commitment to sustainability. Project Outcomes: With the successful installation of 4,000 streetlight poles across urban areas, highways, and coastal regions, Malaysia significantly improved its road lighting infrastructure, providing safer and more reliable lighting for nighttime travel. The corrosion-resistant steel poles proved highly effective in salt-mist-affected areas, and the wind-resistant design made them perfect for regions prone to typhoons. The successful completion of this project not only improved road lighting quality but also contributed to the modernization of Malaysia’s infrastructure.

Case Study: 6,500 Hexagonal Hot-Dip Galvanized Power Steel Poles Replace Outdated Infrastructure in Remote Areas of the Philippines Project Background The Philippines, an archipelago with over 7,000 islands, faces significant challenges in its power infrastructure. In remote areas, the power supply is often unstable, and many of the electrical poles and systems are outdated, unable to withstand frequent natural disasters such as typhoons and heavy rains. As a result, power lines are frequently damaged, leading to power outages. Moreover, many areas still rely on aging power poles, which have become structurally compromised and are in urgent need of replacement. In response to this issue, the Philippine government launched the "Power Infrastructure Upgrade and Replacement" initiative. The goal is to replace outdated poles with 40FT, 45FT, and 50FT hexagonal hot-dip galvanized steel power poles to enhance the reliability and longevity of the electrical grid. The project aims to replace 6,500 poles across various regions of the Philippines, addressing safety concerns and providing a more resilient power infrastructure. Project Goals Upgrade Power Infrastructure: Replace outdated power poles with modern, durable, and weather-resistant poles to improve the safety and stability of the power system. Increase System Stability: Use hot-dip galvanized poles to withstand extreme weather conditions and improve the resilience of the power lines. Environmentally Friendly & Sustainable: Choose materials with long life spans and low maintenance needs to reduce environmental impact and long-term costs. Solution Overview The 6,500-pole replacement project involves using 40FT, 45FT, and 50FT hexagonal hot-dip galvanized steel power poles. These three specifications of poles are ideal for meeting the different demands of various regions. The main design advantages include: High Durability & Corrosion Resistance: The hot-dip galvanized coating provides excellent corrosion resistance, making these poles ideal for coastal and humid areas of the Philippines. Compared to traditional poles, galvanized steel poles offer a significantly longer lifespan and reduce the need for frequent replacements. Hexagonal Design & Wind Resistance: The hexagonal design offers superior stability and wind resistance compared to round or square poles. In regions prone to typhoons, the hexagonal structure helps disperse wind pressure, reducing the risk of pole damage. Modular Flexibility: The three pole heights (40FT, 45FT, and 50FT) can be chosen based on the specific geographical and environmental conditions, ensuring optimal installation and maximizing land and space utilization. Eco-Friendly & Cost-Effective: Hot-dip galvanized poles require less maintenance over time, reducing resource consumption and environmental impact, while extending the lifespan of the infrastructure, which ultimately saves costs in the long run. Project Implementation Comprehensive Survey & Needs Assessment: Before the project began, the power company and engineering team conducted a thorough survey of remote regions in the Philippines. They assessed the condition of existing power poles, identified areas in urgent need of replacement, and designed a tailored solution based on local geography, wind speeds, and weather conditions. Pole Manufacturing & Transportation: The poles were custom-manufactured based on the project’s specifications. All poles underwent rigorous quality checks to meet international power standards. After production, the poles were shipped by sea to the Philippines and then transported to installation sites via local roads. Removal & Installation: Old, outdated poles were safely removed. To minimize disruption to the local power supply, the installation was carried out in phases, ensuring that one section was replaced before moving on to the next. During installation, advanced lifting and positioning technologies were employed to ensure the poles' stability and precise placement. After the poles were erected, the power lines were connected, and further checks were made for any issues. Power System Testing & Commissioning: After the poles were installed, the power company performed extensive testing and commissioning to ensure that the new system operated smoothly under different load and weather conditions, guaranteeing stable power transmission to remote areas. Post-Installation Maintenance & Support: After project completion, the power company committed to regular inspections and maintenance to ensure the new poles remain in good condition. Emergency repair services were also provided to quickly address any issues that arise. Project Impact & Results Modernized Power System: The replacement of 6,500 poles with hexagonal hot-dip galvanized steel poles significantly improved the reliability of the power transmission system. The new infrastructure reduced fault rates and improved overall system performance. Enhanced Disaster Resilience: The new poles’ superior wind resistance and corrosion resistance made the power system far more resilient to typhoons and heavy rainfall. For instance, during Typhoon "Karman" in 2024, most of the newly installed poles remained intact, and power supply disruptions were minimal. Social & Economic Benefits: The introduction of stable power has had a positive impact on the local economy. Businesses and industries saw improved efficiency, and public institutions such as schools and hospitals were able to maintain operations without power interruptions. The improved power supply also reduced the impact of power outages on residents’ daily lives, improving their overall quality of life. Sustainability: The use of galvanized steel poles, which require less frequent maintenance, supports environmental sustainability by reducing the need for resource-intensive repairs and replacements. The project also reduced energy waste and contributed to a greener energy infrastructure. Conclusion The "Power Infrastructure Upgrade and Replacement" project, featuring the installation of 6,500 40FT, 45FT, and 50FT hexagonal hot-dip galvanized steel power poles, has been a resounding success in addressing the outdated power infrastructure issues in remote regions of the Philippines. This project not only improved the reliability and disaster resilience of the power grid but also contributed to the country's sustainable development and environmental goals. The initiative serves as a model for other developing countries looking to upgrade their power infrastructure.